OEM Requirements

Climate Conditions

Another important consideration is the climate your equipment is working in. Ensuring that your oil can handle the varying challenges presented by high and low temperature extremes, and still provide the protection you need is critical in preventing downtime and ensuring that the job is completed on time and under budget. Many operations continue using a straight grade hydraulic oil simply because it’s cheaper. But in today’s environments, marked by wide temperature swings and heavy workloads, these conditions demand more than what straight grade hydraulic oils were designed to handle. Upgrading to High Viscosity Index (HVI) hydraulic oil is a simple change that delivers measurable results. Those results will improve productivity, reliability, and ensure you are getting full value out of your equipment every day. 

Whether its hydraulics, transmissions, differentials, or engines we have the lubricant you need for any piece of construction equipment you may have.

The post Construction Lubricant Recommendations appeared first on 49 North Lubricants.

Rethinking the Default

• Inconsistent performance
• Increased component wear
• Reduced efficiency
• More frequent oil changes
• Blown hoses
• Lower productivity

System Inefficiency

Why Switch to a Hydraulic Oil with a High Viscosity Index?

• Consistent performance in both cold starts and high heat
• Better wear protection for longer component life
• Improved efficiency through smoother operation
• Longer oil life, reducing change intervals and downtime

Zinc Free MV	XHVI	High Viscosity Index	Anti-Wear
Features and Benefits: -Environmentally Sensitive -Fuel Efficiency -Productivity -Long Oil Life -OEM Approval	Features and Benefits: -Extreme Temperatures -Fuel Efficiency -Productivity -Long Oil Life -OEM Approval	Features and Benefits: -Fuel Efficiency -Productivity -Long Oil Life -OEM Approval	Features and Benefits: -Long Oil Life -OEM Approval

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1. You’re not greasing enough (or you’re greasing too much).

2. You didn’t check if you’re using the right grease, for the right application. 

• Thickener types: 

• Complex vs Soap based greases: a complex will have better high temperature performance. 

• Characteristics: Calcium Complex has good water resistance; Lithium Complex has good high temperature performance (barium for extremely high temperatures) and polyurea in electric motor bearing applications. 

• Speed and Load: Typically, high speed/low load applications use higher NLGI grades and lower viscosity base oils, whereas low speed/high loads use lower NLGI grades and higher viscosity base oils. 

• Extreme Pressure Additives: Some greases will use Sulphur Phosphorous EP additives, while others use molybdenum disulphide (moly) for extreme pressure protection. Moly is a solid additive which can be abrasive at high speeds, so it is important to make sure you are using it in the right application. 

3. You didn’t check that the greases you’re mixing are compatible.

Contact Us:

Premium Plus EP 1 MP Grease	XPG-15 Synthetic HPM+LT Grease	HiLo Syn Blend MP Grease	HDEQ Moly EP 1.5 Grease
49 NORTH® PREMIUM PLUS INDUSTRIAL MULTI-PURPOSE GREASE is a premium high temperature, multi-purpose lithium complex grease fortified with specialty additives to meet the severe requirements of a wide range of industry applications.	49 NORTH® XPG 15 SYNTHETIC HPM+LT GREASE is a High-Performance Multiuse + Low Temperature synthetic grease. This lithium calcium grease can eliminate downtime and reduce operating costs for a wide variety of operations.	49 NORTH® HI-LO SYNBLEND MULTI-PURPOSE GREASE is a multi-purpose synblend grease providing extended long-life service at continuously high operating temperatures and extreme pressure operations. It uses a lithium complex soap base thickener formulated with a blend of mineral and synthetic base oils and a complex additive package.	49 NORTH® HDEQ MOLY EP GREASE is specifically designed for the lubrication of heavy-duty off-highway, mining, and agriculture equipment. This lithium complex grease, which contains 1.5% molybdenum disulfide, can be utilized over a wide range of operating conditions and temperatures to improve productivity.

The post Top 3 Greasing Mistakes to Avoid in the Field appeared first on 49 North Lubricants.

Industrial EP Gear Lube ISO 150	Premium Fleet Synthetic Gear Lube 75W90
49 NORTH® INDUSTRIAL EP GEAR LUBRICANTS are special formula gear lubricants for heavy duty industrial gear sets.	49 NORTH® PREMIUM FLEET SYNTHETIC GEAR LUBRICANT is a fully synthetic based gear lubricant that is specially formulated for extended drain and severe service in heavy duty, extreme pressure applications.

The post What’s The Difference Between GL4 and GL5 Gear Oil? appeared first on 49 North Lubricants.

While it may have been a reliable choice in the past, it’s time to consider upgrading to a more advanced lubricant: 5W40 synthetic oil.

At 49 North Lubricants, we understand the importance of choosing the right oil for your vehicle, especially during the harsh winter months. That’s why we recommend 5W40 synthetic oil to our customers.

Let’s delve into the five key benefits of switching to 5W40:

1. Improved Cold Weather Performance

Synthetic 5W40 has a lower viscosity at low temperatures compared to conventional 15W40, ensuring easier engine starts in cold weather. This is crucial for reducing wear during startup and promoting quicker oil circulation throughout the engine.

2. High-Temperature Stability

Synthetic oils generally have better thermal stability than conventional oils. Switching to 5W40 can result in improved protection against high-temperature conditions, reducing the risk of oil breakdown and maintaining optimal engine performance during hot operating conditions.

3. Extended Drain Intervals

Synthetic oils typically have a longer lifespan compared to conventional oils. Switching to 5W40 may allow for extended oil change intervals, reducing maintenance frequency and potentially lowering overall operating costs.

4. Reduced Engine Wear and Friction

Synthetic oils often contain additives that provide superior lubrication and protection against friction. The improved lubricity of 5W40 can contribute to reduced engine wear, extending the life of critical engine components such as pistons, cylinders, and camshafts.

5. Enhanced Fuel Efficiency

The lower viscosity of 5W40 can contribute to reduced internal friction within the engine, leading to improved fuel efficiency. Lower friction means less energy is lost to overcoming resistance, potentially resulting in better fuel milage (L/100 km) and overall fuel savings.

To our valued customers who already use 5W40:

We commend your decision to invest in the best for your vehicle. By choosing 5W40, you’re ensuring optimal performance, longevity, and fuel efficiency.

If you’re still using 15W40, it’s time to make the switch. Contact us today to learn more about 5W40 synthetic oil and find the perfect product for your specific needs.

Your engine deserves the best.

The post Leave Conventional 15W40 Engine Oil in the Cold appeared first on 49 North Lubricants.

Key Benefits of Delo 600

• Extended DPF service intervals: Provides more than two times diesel particulate filter (DPF) service interval for minimal downtime and cleaning, thus managing your maintenance costs.
• Improved fuel economy: Less metallic additive ash build-up in DPF means less fuel consumed for regeneration. This mean less DPF back pressure to help maintain fuel economy.
• Enhanced engine protection: The advanced formulation protects critical engine components, ensuring optimal performance and longevity.
• Versatility: Suitable for both on- and off-highway diesel and CNG engines, meeting stringent emissions standards like API CK-4, GHG 2017, and EPA 2010

How Delo 600 ADF Works

• OMNIMAX technology: Delivers maximum system protection to both the engine and the emissions system, ensuring optimal performance and reduced downtime.
• Reduced soot accumulation: Helps prevent excessive soot buildup, minimizing DPF regeneration frequency and emissions.
• Exceptional deposit control: Protects critical engine components like pistons, rings, and valves, contributing to extended engine life. This also provides turbocharger protection due to its superb oxidation performance.

Applications

Why Choose Delo 600?

Delo 600’s advanced formulation and exceptional performance make it a preferred choice for businesses seeking to optimize their equipment’s efficiency and longevity. Specifically, testing by Chevron (data presented below) has shown that users can increase their drain interval by 70%, they will see at least a 250% DPF service life extension, and up to 4.2% better fuel economy. This can translate to significant savings due to reduced annual fuel spend, DPF cleaning, and oil changes. Based on research by Chevron, an engine averaging 130,000 km per year can save up to $3050 on fuel and $125 in DPF cleaning annually. Furthermore, this product already meets the new PC-12 standard. The proposed new industry standard for sulfated ash in engine oil will be 0.9%. Delo 600 ADF has been well below this limit for years with and ultra low ash formulation of only 0.4%.

In conclusion, Delo 600 ADF can protect your equipment and save you money. If you think this product could be a fit for your business, do not hesitate to reach out to our technical specialist, Corey Foy at info@49northlubricants.com. Alternatively, feel free to browse our online store here.

The post Delo 600: Protect your DPF and Save Money appeared first on 49 North Lubricants.

Another very important consideration is that if your equipment is on warranty, it is imperative that you follow the OEM recommended drain interval. Failure to follow these directions could void your warranty claims. Given this, it is important that you consult our team before making the decision to change your drain interval. Furthermore, to learn more about warranty, check out our deep dive on the topic here.

Equipment-specific factors

Construction equipment operates in demanding environments, subjecting components to heavy loads, vibrations, and extreme temperatures. These factors accelerate lubricant degradation.

• Equipment Type: Excavators, loaders, and haul trucks face distinct challenges. For instance, hydraulic systems in excavators are exposed to high pressures and contaminants, while diesel engines in haul trucks operate under heavy loads and high temperatures.
• Equipment Age: As equipment ages, wear and tear increase, introducing metal particles and contaminants into the lubricant. Components such as seals and gaskets deteriorate, allowing contaminants to enter the oil.
• Component Complexity: Equipment with complex hydraulic systems or intricate engine designs may require more frequent oil changes due to the potential for faster contaminant buildup and lubricant breakdown.

Cost considerations

Balancing the costs associated with lubricants, filters, labor, and potential downtime is crucial for effective drain interval management.

• Lubricant and Filter Costs: While high-quality lubricants and filters often have a higher upfront cost, they can extend drain intervals, leading to long-term savings. For example, synthetic lubricants offer superior resistance to oxidation and breakdown, potentially doubling drain intervals.
• Labor Costs: Frequent oil changes increase labor expenses, including technician time and equipment downtime. This can disrupt operations and reduce productivity.
• Downtime Costs: Unexpected equipment failures due to lubricant-related issues can result in significant production losses and repair costs. Adhering to optimal drain intervals helps prevent costly downtime and maintain operational efficiency.

Performance and reliability

Lubricant condition directly impacts equipment performance and reliability.

• Wear and Tear: Lubricants form a protective film on metal surfaces, minimizing friction and wear. Insufficient lubrication accelerates component wear, leading to premature component failure and increased maintenance costs.
• Equipment Life: Proper lubrication extends equipment life by preventing premature component failure. Adhering to recommended drain intervals contributes to a longer service life for construction equipment.

Oil analysis

Oil analysis provides invaluable insights into lubricant condition, enabling data-driven decisions regarding drain intervals. By examining wear metals, additive depletion, contaminants, viscosity changes, and other parameters, oil analysis reveals the lubricant’s health and remaining useful life.

• Predictive Maintenance: By identifying potential issues early, such as excessive wear or contaminant levels, oil analysis allows for proactive maintenance planning. For instance, if oil analysis is trending with some tin wear in your results, and starts to include copper or nickel wear, maintenance crews can start planning scheduled repairs, instead of having a bearing fail in the field. 
• Extended Drain Intervals: In some cases, oil analysis may reveal that the lubricant is still in good condition beyond the recommended drain interval. By extending drain intervals based on data-driven insights, construction companies can optimize maintenance schedules and reduce costs.
• Troubleshooting Equipment Issues: Oil analysis can help identify the root cause of equipment problems. For example, elevated levels of certain wear metals might indicate specific component wear, guiding maintenance efforts.

How can 49 North help?

By carefully considering these factors and implementing a proactive maintenance strategy that includes regular oil analysis, construction companies can optimize lubricant management, extend equipment life, and reduce operational costs. Finally, to see what kind of services our technical specialist can offer, check out this blog here.

For more information, do not hesitate to reach out to our technical specialist, Corey Foy at info@49northlubricants.com. Alternatively, feel free to browse our online store here.

The post Optimizing Your Drain Interval appeared first on 49 North Lubricants.

What happens to your equipment during harvest?

• Heat Buildup: Long hours under demanding conditions create intense heat. This can lead to engine overheating, warped components, and increased wear on critical parts.
• Friction Frenzy: As parts wear down, friction increases, leading to a loss of power and efficiency. This can significantly impact productivity during the critical harvest window.
• Contamination Concerns: Dust and debris are prevalent during harvest, increasing the risk of contaminants entering components and causing damage.

Planning for peak performance: getting your equipment harvest-ready

• Pre-Season Inspection: Before the harvest rush, conduct a thorough inspection to identify and address any potential issues. This includes checking fluid levels, filters, belts, and tire pressure.
• Schedule Maintenance: Don’t wait for breakdowns! Perform scheduled maintenance tasks according to your equipment’s manual. This ensures optimal performance and minimizes the risk of unexpected downtime.
• Stock Up on Essentials: Have a good supply of high-quality lubricants, filters, and other replacement parts on hand to prevent delays during harvest.

Maintaining peak performance: essential practices during harvest

• Regular Monitoring: Keep a watchful eye on fluid levels, temperatures, and performance metrics. Address any problems promptly to prevent them from escalating.
• Keep it Clean: Regularly clean air filters and radiators to prevent them from clogging and hindering performance.
• Listen Up: Pay attention to unusual noises or vibrations, as these could be early warning signs of potential problems.

The power of protection: how a quality lubricant can help

• Friction Fighters: High-quality lubricants contain anti-wear additives that prevent wear, protecting vital machine components.
• Extended Oil Life: Modern lubricants resist breakdown and oxidation, offering longer drain intervals and reducing the need for frequent oil changes, saving you valuable time during harvest.

By combining proper planning, preventative maintenance, and using high-quality lubricants, you can ensure your equipment performs optimally throughout the harvest season. You’ll minimize downtime, maximize productivity, and head into the next season with well-maintained equipment that’s ready to tackle any challenge. To learn more about the best kinds of maintenance for your equipment, check out our blog on preventative vs. conditional maintenance.

Finally, for more information, do not hesitate to reach out to our technical specialist, Corey Foy at info@49northlubricants.com. Alternatively, feel free to browse our online store here.

The post How to Protect Your Equipment During Extended Use appeared first on 49 North Lubricants.

In today’s data-driven world, tank monitoring provides valuable insights that empower our teams to make informed decisions. This blog will delve into how tank monitoring works, how we use it to your advantage, and the numerous benefits it offers.

How does tank monitoring work?

We use a tank monitoring system called Nee-Vo, and we use Level-Con when a satellite connection is required. Both of these systems use an internet connection to give us real time data that connects to an app/website. Each tank is calibrated based on its size, shape, and contents. This data is then displayed on a user-friendly online interface, accessible by our Customer Service Representatives (CSRs).

As you can see, the online interface allows us to see information such as the levels of each individual tank, last withdrawal, and expected date until empty. Furthermore, our CSRs can access in-depth data for each tank such as temperature fluctuation, signal strength, and fill history. Shown below, the app clearly shows the levels of your tanks, and the thresholds set for alerts. This information can be accessed at any time by your team and ours.

Tank monitors are easy to install and highly accurate when calibrated. Older models use a floating tank monitor to measure levels, however we now install hydrostatic sensors in our tanks. Hydrostatic sensors use a precise pressure sensor to deliver accurate readings in any sized tank, filled with any kind of fluid.

How do we use this data?

Our CSRs use this data to make sure that you never experience any downtime due to lack of lubricants/fluids. They have the ability to set custom low point alerts which can be configured any way you desire. These notifications allow the CSRs to schedule a delivery for you, or reach out for instruction depending on your needs. Rapid draw alerts are another feature of the tank monitoring system. Rapid draws occur when you use a significant portion of the tank at once. This will prompt a member of our team to reach out to you and see if we need to deliver more product sooner.

What are the benefits of tank monitoring?

• Eliminate Unexpected Shortages: Say goodbye to the stress of running out of lubricants and costly production delays.
• Optimize Inventory: Maintain optimal stock levels to reduce waste and save money.
• Gain Valuable Insights: Understand your lubricant usage patterns and make informed purchasing decisions.
• Streamline Operations: Free yourself from constant inventory checks and focus on your core business.
• Boost Efficiency: Reduce administrative tasks and improve your overall operational efficiency.

Conclusion

Finally, for more information, do not hesitate to reach out to our technical specialist, Corey Foy at info@49northlubricants.com. Alternatively, feel free to browse our online store here.

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Preventative Maintenance (PM): Proactive Care, Predictable Schedules

PM is a proactive approach that involves scheduled inspections, servicing, and component replacements based on time intervals or equipment usage. It is a form of routine maintenance, that while being more labor intensive can potentially lead to big savings in unexpected repairs.

Pros of PM:

• Risk Mitigation: Regular checks catch wear and tear early, preventing catastrophic failures that can derail projects.
• Increased Equipment Reliability: Consistent maintenance ensures optimal performance and reduces the risk of unexpected downtime.
• Extended Equipment Lifespan: Proper lubrication and timely replacements of worn parts can significantly extend the life of your machinery.
• Predictable Scheduling: Easier to plan maintenance around project timelines, minimizing disruptions.

Cons of PM:

• Potential for Unnecessary Maintenance: Some components might be replaced before they’re truly worn out, leading to unnecessary expenses.
• Higher Upfront Costs: Regular servicing requires an initial financial investment, but can save money in the long run.

Scheduling Preventative Maintenance:

Developing a proper schedule takes time, and some trial and error. Furthermore, it is important to consider when your equipment will be in periods of high usage. Schedules are typically based on:

• Manufacturer Recommendations: Equipment manuals often provide guidelines for service intervals based on operating hours or mileage.
• Operating Environment: Harsh conditions (e.g., extreme temperatures, dust, heavy loads) may require more frequent maintenance.
• Equipment Criticality: Essential equipment may need more frequent checks than less critical assets.
• Historical Data: Analyzing past failures and wear patterns can help refine your schedule.

Conditional Maintenance (CM): Data-Driven Decisions, Targeted Repairs

CM is a form of maintenance scheduling that relies on monitoring equipment performance and using data to determine when service is needed. This approach aims to optimize maintenance by addressing issues only when they arise or just before they arise. This method requires constant inspection and condition monitoring however it maximizes the life of components and lubricants.

Pros of Conditional Maintenance:

• Optimized Maintenance Schedules: By focusing on actual equipment condition, you can avoid over-maintaining or under-maintaining your fleet.
• Cost Savings: Reduces labor and parts costs by eliminating unnecessary maintenance tasks.
• Improved Resource Allocation: Focus maintenance efforts where they are truly needed, maximizing efficiency.

Cons of Conditional Maintenance:

• Requires Monitoring Equipment: Can involve upfront investment in sensors, software, and training.
• Risk of Unexpected Failures: If monitoring isn’t comprehensive or data isn’t interpreted correctly, problems can still arise.

Monitoring Conditions for Conditional Maintenance:

CM relies on monitoring various parameters:

• Oil Analysis: Can reveal wear trends, contamination levels, and lubricant condition, indicating when you need to service the equipment.
• Vibration Analysis: Helps identify bearing wear or misalignment before they lead to failure.
• Temperature Monitoring: Detects abnormal temperature spikes that could signal lubrication issues or component failure.
• Performance Data: Monitors output, energy consumption, and cycle times for deviations from normal operating parameters.

PM vs CM in Practice: Excavator Maintenance

Preventative Maintenance (PM)

Scheduled Tasks:

• Oil and filter changes every 250 operating hours.
• Greasing of moving parts every 50 operating hours.
• Track tension checks and adjustments every 100 operating hours.
• Hydraulic fluid analysis every 500 operating hours

• Reduced risk of hydraulic pump failure: Regular oil changes and fluid analysis prevent contamination and ensure optimal performance, minimizing the risk of costly pump breakdowns.
• Increased track life: Consistent track tension checks and adjustments prevent premature wear and extend the life of the undercarriage.
• Improved fuel efficiency: Well-lubricated moving parts reduce friction, leading to better fuel economy.

Conditional Maintenance (CM)

Monitoring Conditions:

• Vibration analysis: Sensors on the excavator’s boom and arm monitor for abnormal vibrations, which could indicate bearing wear or loose components.
• Temperature monitoring: Sensors track hydraulic fluid temperature to detect overheating, a potential sign of pump issues or low fluid levels.
• Oil analysis: Periodic sampling of the hydraulic fluid reveals contamination levels, wear particle counts, and changes in fluid properties, indicating when maintenance is needed.

Benefits:

• Early detection of hydraulic leaks: Vibration analysis can often detect subtle leaks before they become major problems, preventing damage and downtime.
• Optimized oil change intervals: Oil analysis determines the actual condition of the hydraulic fluid, allowing for oil changes only when necessary, saving costs and reducing waste.
• Reduced risk of overheating: Temperature monitoring provides early warnings of potential overheating issues, preventing damage to the hydraulic system and ensuring continuous operation.

Our Conclusion

49 North Lubricants: Your Partner in Equipment Maintenance

At 49 North Lubricants, we can help you develop a comprehensive maintenance strategy that balances preventative and conditional approaches, tailored to your specific equipment and operating conditions. One of the biggest issues our customers face is eliminating downtime, and a good maintenance strategy is your best defence. Furthermore, to explore the potential cost of downtime check out our blog on the topic here.

Finally, for more information, do not hesitate to reach out to our technical specialist, Corey Foy at info@49northlubricants.com. Alternatively, feel free to browse our online store here.

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